Mercedes-Benz circular economy.

Holistic “Design for Environment” approach

On the road to the circular economy.

Our aim is to increasingly decouple resource consumption from the growth of our production output. To achieve this, we are working on closing material cycles to increase the proportion of secondary raw materials (recyclates) in our vehicles and further improve the efficiency of our processes. In this way, we aim to reduce the overall consumption of resources and advance the circular economy.

As part of our holistic “Design for Environment” approach, we incorporate the circular economy into product development from the very beginning. During the development of a vehicle, we create a concept for each model in which all components and materials are evaluated for their suitability within a circular economy approach. We analyze all components and materials to determine their suitability for the various stages of the recycling process.

Effective lightweight construction

Lightweight construction is another key element of resource conservation. Through effective lightweight construction, we make our vehicles more economical and efficient. Intelligent lightweight construction can reduce the weight of a vehicle. To ensure high safety and comfort standards at the same time, the right choice of materials is crucial. Additionally, component design and manufacturing techniques also play an important role.

At 35 percent, the body shell accounts for the biggest share of the total weight of a car with a conventional drive system. This is followed by the chassis at 25 percent, the comfort and safety features at 20 percent, and the engine and transmission at 20 percent. Therefore, it is most effective to focus on the body shell.

In the area of lightweight body construction, Mercedes-Benz is increasingly working with aluminum alloys for exterior parts (hood, fenders, roof, trunk lid) and reinforcement components (hood lining, roof reinforcement). Aluminum is not only lightweight but can also be recycled many times without loss of quality. Its recycling process requires only about five percent of the energy needed to produce new aluminum.

The value-added chain is becoming a value-added cycle

The overarching goal of the circular economy is to maintain the value of products, components, and materials for as long as possible. With our measures, we follow the waste hierarchy. The primary goal is to avoid waste. To achieve this, we work on extending the service life of all vehicle components — for example, by using particularly long-lasting materials. Additionally, we use resources efficiently and reduce the use of raw materials that are only available in limited amounts. Only then do we follow with measures for the reuse of various components and parts and for recovering materials through recycling.

Rethink Close

Mercedes-Benz optimizes the design of vehicles and components to ensure they are durable, easy to disassemble, repairable, and recyclable. An example of our 'Rethink' principle: We incorporate circular economy considerations from the very beginning of product development and create a recycling concept for each new model series. In doing so, we analyze all components and materials to assess their suitability for the various stages of the recycling process.

Reduce Close

Mercedes-Benz aims to reduce resource consumption. As part of the production processes, the company reduces the use of raw materials and energy to minimize environmental impact. At Mercedes-Benz, 99% of metal waste is recycled. Additionally, we aim to reduce water consumption by 35% by 2030 compared to 2018.

Repair Close

Mercedes-Benz aims to extend the lifespan of its products by maximizing the usage phase through repair and refurbishment. Therefore, we offer our customers remanufactured spare parts in Mercedes-Benz quality. Additionally, Mercedes-Benz has a comprehensive network of certified workshops and service centers that perform high-quality repairs and maintenance to keep vehicles in optimal condition.

Recycle Close

At the end of a vehicle's lifecycle, Mercedes-Benz focuses on recycling vehicle materials to recover valuable raw materials of the highest quality and integrate them into new vehicle production. At our battery recycling plant in Kuppenheim, Germany, we are preparing for the future. Through the innovative recycling process, more than 96% of valuable materials can be recovered. The facility has a capacity of 2,500 tons per year – enough material to produce more than 50,000 battery modules for our all-electric models.

This article was last updated in February 2025.

key Visual Circularity.

Resource conservation.

We want to play our part in the sustainable management of water and further reduce our water consumption.